Spark Product Innovation

Spark Product Innovation specialises in electronic hardware development, offering comprehensive design and engineering services across various industries. Our multidisciplinary team has extensive experience in high-speed digital electronics, analogue design, power electronics, FPGA development, DSP, and microprocessors.

Our Capabilities

High-Speed Digital Design

• Development of systems using advanced FPGAs and microprocessors
• Design of high-speed data acquisition and processing circuits

Analogue Circuit Design

• Creation of precision analogue circuits for sensor interfacing and signal conditioning
• Design of low-noise amplifiers and filters

Power Electronics

• Design of efficient power management systems, including DC-DC and AC-DC converters
• Development of motor drives and inverters for various applications

FPGA and DSP Development

• Implementation of complex algorithms on FPGA platforms
• Development of digital signal processing solutions for real-time applications

Embedded Systems Integration

• Integration of hardware with embedded software for cohesive system functionality
• Development of firmware for microcontrollers and processors

Our approach to electronic engineering emphasises system-level design, ensuring seamless integration with firmware, software, mechanical components, and control systems. By leveraging these capabilities, we provide tailored electronic hardware solutions that meet client requirements, ensuring performance, reliability, and innovation

Spark Product Innovation specialises in developing embedded software solutions that integrate seamlessly with electronic systems across various industries. Our expertise ensures efficient, reliable, and tailored software performance to meet specific application requirements, from low-level firmware to real-time operating systems.

Our Capabilities

Firmware Development

• Creation of low-level software to control hardware components
• Optimisation for performance and resource efficiency

Bare Metal and RTOS Development

• Development of real-time embedded systems with and without operating systems
• Expertise in lightweight bare-metal applications for speed and efficiency
• Implementation of RTOS for task scheduling, concurrency, and reliability

Digital Signal Processing (DSP)

• Implementation of algorithms for signal analysis and manipulation
• Utilisation of FPGA technology for parallel processing and complex control applications

Communication Protocols

• Integration of various communication standards to ensure seamless data exchange
• Development of custom protocols tailored to specific system needs

By leveraging these capabilities, we deliver embedded software solutions that enhance system functionality and performance, ensuring our clients’ products operate effectively in their intended applications.

Spark Product Innovation specialises in the design and development of advanced power electronics solutions, tailored to meet the needs of demanding applications. Our expertise spans motor drives, inverters, and power conversion technologies, delivering reliable and efficient performance across various industries.

Our Capabilities

Custom Motor Drives and Inverters

• Design and manufacture of bespoke motor control solutions
• Expertise in 2 and 4 quadrant control, including regenerative braking

High-Temperature Power Electronics

• Development of motor controllers and inverters for operation in extreme environments
• Solutions designed for sustained performance up to 200°C

Power Conversion Solutions

• Design of DC-DC and AC-DC power converters for various applications
• High-efficiency power management systems tailored to client requirements

Integration and System Design

• Embedded software, control systems, and mechanical integration
• Custom solutions optimised for performance, reliability, and efficiency

By combining innovative engineering with practical design expertise, we deliver robust power electronics solutions that meet the unique challenges of our clients.

Spark Product Innovation specialises in designing and developing electronic systems for harsh environments, ensuring reliable performance under extreme conditions such as high temperatures, shock, and vibration.

Our Capabilities

High-Temperature Electronics

• Design and development of electronic systems capable of sustained operation in temperatures up to 200°C and beyond
• Selection of specialised materials, substrates, and components designed to withstand thermal stress and degradation
• Expertise in thermal management techniques, including advanced heat sinking, conduction cooling, and high-temperature PCB materials
• Extensive testing and validation to ensure long-term reliability in extreme thermal environments

Robust Mechanical Design

• Engineering solutions to withstand significant shock and vibration
• Ensuring durability and reliability in demanding operational environments

Environmental Protection

• Use of potting, encapsulation, and conformal coating to protect electronics from moisture, dust, and corrosive substances
• Implementation of sealing techniques and rugged enclosures to enhance longevity and reliability

Subsea Electronics

• Design and marinisation of electronic systems for underwater applications
• Ensuring reliable operation under high pressure and corrosive conditions

By leveraging these capabilities, we deliver electronic solutions that perform reliably in the most challenging environments, ensuring the success and longevity of our clients’ applications.

Spark Product Innovation specialises in designing and developing Automatic Test Equipment (ATE) tailored to meet the specific needs of various industries. Our expertise ensures efficient, reliable, and accurate testing solutions that enhance product quality and manufacturing efficiency.

Our Capabilities

Custom ATE Design and Development

• Creation of bespoke ATE for production line end-of-line (EOL) testing, as well as manual and semi-automatic functional testing
• Integration of high-speed digital electronics, analogue design, and power electronics to meet specific testing requirements

E-Motor Test Rigs and Dynamometers

• Design and implementation of test rigs for electric motors, including oscilloscope-based systems with high-bandwidth power measurement capabilities
• Utilisation of current and voltage probes to ensure accurate performance analysis

Comprehensive Testing Facilities

• Access to a dedicated ESD-protected laboratory equipped with an extensive range of bench and 19” rack-mounted test equipment
• Capabilities for prototyping, testing, and low-volume manufacturing to support various project requirements

By leveraging these capabilities, we deliver ATE solutions that ensure the reliability and performance of our clients’ products, contributing to their success in the market.

Spark Product Innovation specialises in high-speed digital electronics and FPGA-based solutions, delivering advanced designs that meet the demands of modern applications.

Our Capabilities:

High-Speed Digital Design

• Development of systems with ultra-high performance FPGAs.
• Implementation of high data rate memory interfaces.
• Integration of high-speed parallel and serial bus protocols.
• Utilisation of high sample rate ADCs and DACs.

FPGA Development

• Design and implementation of FPGA-based systems for complex digital processing tasks.
• Expertise in VHDL coding and digital filtering techniques.
• Development of custom FPGA firmware for specific application requirements.

Signal Integrity and PCB Layout

• Advanced signal integrity analysis to ensure reliable high-speed performance.
• Precision PCB layout techniques to support high-frequency designs.
• Design of multi-layer PCBs with controlled impedance and minimal crosstalk.

System Integration

• Seamless integration of FPGA modules with other system components.
• Development of embedded software to complement FPGA hardware.
• Testing and validation to ensure system-level performance and reliability.

By leveraging these capabilities, we deliver high-speed digital and FPGA solutions that meet the specific needs of our clients, ensuring optimal performance and reliability in their applications.