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Toray Unveils Breakthrough: World’s Strongest Carbon Fiber Achieved

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November 02, 2023

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Toray Develops World's Highest Strength Carbon Fiber

Toray, a leading carbon fiber manufacturer, has announced a major breakthrough in the field of carbon fiber technology. The company claims to have developed the world's highest strength carbon fiber, TORAYCA T1200, by refining its proprietary nanoscale structural control technology.

This groundbreaking development has allowed Toray to design and achieve an internal structure with exceptional toughness, resulting in the creation of TORAYCA T1200. This new carbon fiber boasts a tensile strength of 8.0 gigapascals (GPa), which is approximately 10% higher than the previous highest strength carbon fiber, TORAYCA T1100.

Toray achieved this remarkable feat at a new facility within the Ehime Plant, located in Masaki-cho, Ehime Prefecture. The company has a long history in the carbon fiber industry, having started selling carbon fibers in 1971. Over the years, Toray's carbon fibers have been used in various applications, including compressed natural gas and high-pressure hydrogen tanks, automobiles, aircraft, and sporting equipment.

One of Toray's notable achievements was the development of TORAYCA T1000 in 1986, which was then the world's highest strength carbon fiber. With the introduction of TORAYCA T1200, Toray continues to push the boundaries of carbon fiber technology, further solidifying its position as a leader in the industry.

Basic Properties of T1200 Ultra-High-Strength Carbon Fiber

TORAYCA T1200 exhibits exceptional strength and modulus properties. With a tensile strength of 8.0 GPa, it surpasses its predecessor, TORAYCA T1100, by more than 10%. This increased strength makes it an ideal material for applications that require high-performance and lightweight components.

In addition to its impressive strength, TORAYCA T1200 also possesses excellent modulus properties. Modulus refers to a material's ability to resist deformation under stress. The high modulus of TORAYCA T1200 ensures that it maintains its shape and structural integrity even under extreme conditions.

Strength and Modulus Maps

To better understand the capabilities of TORAYCA T1200, Toray has created strength and modulus maps. These maps provide a visual representation of the material's performance across different stress levels and deformation rates. By analyzing these maps, engineers and designers can optimize the use of TORAYCA T1200 in their respective applications, ensuring maximum efficiency and reliability.

Toray's breakthrough in carbon fiber technology with the development of TORAYCA T1200 opens up new possibilities for various industries. From aerospace to automotive, this ultra-high-strength carbon fiber has the potential to revolutionize the manufacturing of lightweight and durable components. As Toray continues to innovate and push the boundaries of carbon fiber technology, the future looks promising for the advancement of materials science.

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